Vol. 337 No. 2 (2026)
DOI https://doi.org/10.18799/24131830/2026/2/5316
Effect of various factors on anode current density in electrolytic production of fluorine
Relevance. Currently, the main industrial method for producing fluorine is the electrolysis of hydrogen fluoride from potassium hydrofluoride melts. For this purpose, medium-temperature (up to 105°C) electrolyzers with an electrolyte of the composition KF∙2HF (potassium trifluoride) are most often used, designed for a current of up to 40 kA, in which the fundamental elements are a louvered steel cathode and a coke anode in the form of a rectangular parallelepiped. In this case, coke plates produced by JSC Donkarb Grafit (Chelyabinsk), which are the only suppliers in Russia, are used as anodes. Aim. Experimental studies of changes in anode current density (i) depending on the height of coke anode plates (h), electrolysis process voltage (U), interelectrode distance (anode–cathode, b) and the ratio (k) of the electrolyte volume in the electrolyzer (V, cm3) to the working area of the anode plate (S, cm2). Methods. Experimental studies, physicochemical and chemical methods of analysis. Object. Experimental setups for medium-temperature electrolytic production of fluorine. Results. The authors have studied the effect of the anode plate height (h) from 1 to 12 cm, the electrolysis process voltage (U) from 5 to 7.5 V, the interelectrode distance (b) from 1 to 4.5 cm and the ratio of the electrolyte volume in the electrolyzer to the working area of the coke anode plates (k) from 29 to 512 cm on the anode current density (i, A/cm2). It was established that the anode current density decreases sharply with an increase in the anode height from 1 to 5 cm, then it decreases much more slowly; the anode current density decreases with an increase in the interelectrode distance at all voltages of the electrolysis, and with its increase this dependence grows; the anode current density increases linearly with a growth in the voltage of the electrolysis, and this dependence becomes more noticeable with a decrease in the working height of the anode; the anode current density increases linearly with a growth in the ratio k, it becomes more significant with an increase in the voltage of electrolysis. Recommendations are given for further production tests of the electrolytic fluorine production.
Keywords:
fluorine, medium-temperature electrolysis, coke (coal) plates, plate height, plate area, electrolyte volume, current density
References:
1. Ryss I.G. Chemistry of fluorine and its inorganic compounds. Moscow, State Scientific and Technical Publ. House of Chemical Literature, 1956. 718 p. (In Russ.)
2. Galkin N.P., Krutikov A.B Fluorine technology. Moscow, Atomizdat Publ., 1968. 188 p. (In Russ.)
3. Kornilov V.V. Retrospective analysis and forecast of development of some branches of fluorochemical industry. Online journal «Fluorine notes», 2024, vol. 157, no. 6, pp. 1–21. Available at: http://ru.notes.fluorine1.ru/public/2024/6_2024/article_2.html (accessed 3 September 2025).
4. Fourie E. Establishing a process to reduce, recycle and reuse the waste electrolyte from fluorine generation. Dr. Diss. Johannesburg, 2004. 177 p.
5. Kurin N.P., Shashkin B.F., Belyaev V.M., Minin M.M. et al. Intensification of fluorine production. Bulletin of the Tomsk Polytechnic University, 2002, vol. 305, no. 3, pp. 92–101. (In Russ.) Available at: http://earchive.tpu.ru/handle/11683/4904 (accessed 3 September 2025).
6. Belyaev V.M. Mechanism and kinetics of electrode processes in electrolysis of KF nHF melt. Bulletin of the Tomsk Polytechnic University, 2003, vol. 306, no. 6, pp. 85–90. (In Russ.) Available at: https://elibrary.ru/hpoptj (accessed 3 September 2025).
7. Binns K.J., Lawrenson P.J. Analysis and computation of electrical and magnetic field problems. Pergamon International Library of Science, Technology, Engineering and Social Studies. Netherlands, Elsevier, 2013. pp. 190–214.
8. Roustan H., Caire J.P., Nicolas F., Pham P. Modeling coupled transfers in an industrial fluorine electrolyser. Journal of applied electrochemistry, 1998, vol. 28, pp. 237–243. DOI: https://doi.org/10.1023/A:1003299213119.
9. Liventsov S.N. Development of a mathematical model of the technological process of electrolytic production of fluorine in STE-20 devices. Bulletin of the Tomsk Polytechnic University, 2002, vol. 305, no. 3, pp. 408–415. (In Russ.) Available at: http://earchive.tpu.ru/handle/11683/4904 (accessed 3 September 2025).
10. Zusailov Yu.N., Badenikov V.Ya. Increasing the operational durability of anodes and optimizing the operation of serial fluorine electrolyzers. Collection of scientific papers of the Angarsk State Technical University, 2005, vol. 1, no. 1, pp. 87–91. (In Russ.) Available at: https://elibrary.ru/rcfhcv (accessed 3 September 2025).
11. Zusailov Yu.N. Quality control of products in the production of carbon anodes, fluorine and uranium hexafluoride. Angarsk, ASTU Publ., 2017. 267 p. (In Russ.)
12. Sofronov V.L., Polyanskaya A.V., Molokov P.B. Analysis of carbon materials used as anodes in fluorine production. Bulletin of Tomsk Polytechnic University. Geo Assets Engineering, 2019, vol. 330, no. 4, pp. 78–88. (In Russ.) DOI: 10.18799/24131830/2019/4/202.
13. Sofronov V.L., Damm Yu.P., Kartashov E.Yu., Tkachuk S.A., Eirikh K.A. Studies of corrosion resistance of nickel and magnesium alloys under conditions of electrolysis production of fluorine. Bulletin of Tver State University. Chemistry, 2024, no. 4, pp. 159–170. (In Russ.) DOI: 10.26456/vtchem2024.4.16.
14. Sofronov V.L., Zhitkov S.A., Tkachuk S.A. Study of volt-ampere characteristics of the process of obtaining fluorine by medium-temperature electrolysis. Bulletin of Tomsk State University. Chemistry, 2024, no. 36, pp. 81–89. (In Russ.) DOI: 10.17223/24135542/36/6.
15. Sofronov V.L., Tkachuk S.A., Zhitkov S.A., Zhiganov A.N. Studies of carbon materials and their resource tests as anodes in fluorine production. Bulletin of the Tomsk Polytechnic University. Geo Assets Engineering, 2025, vol. 306, no. 6, pp. 85–90. (In Russ.) DOI: 10.18799/24131830/2025/7/5070.
16. Falcon T. Micro-texturing by femtosecond laser ablation of a carbonaceous anode for production of fluorine by electrolysis. Journal of Fluorine Chemistry, 2021, vol. 244, pp. 109–116. DOI: 10.1016/j.jfluchem.2021.109746.
17. Sadler B.A. Critical issues in anode production and quality to avoid anode performance problems. Journal of Siberian Federal University. Engineering & Technologies, 2015, vol. 5, no. 8, pp. 546–568. DOI: 10.17516/1999-494X-2015-8-5-546-568.
18. Nakajima T. Fluorine-carbon and fluoride-carbon materials: chemistry, physics, and applications. library of congress cataloging-in-publication data. Ed. by Tsuyoshi Nakajima. New York, CRC Press, 2001. 416 p.
19. Watanabe N., Ishii Y., Yoshizawa S. Studies on the preparation of fluorine and its compounds. III Relation between the wettability of anode and the anodic polarization in the electrolytic generation of fluorine. Journal of the Electrochemical Society of Japan, 1961, vol. 29, no. 3, pp. 180–186. DOI: 10.5796/jesj.29.3.E180.
20. Lantelme F., Groult H., Belhomme C., Morel B., Nicolas F. Role of the surface properties of carbon anodes in the electrolytic preparation of fluorine. Journal of New Materials for Electrochemical Systems, 2006, vol. 9, no. 3, pp. 283–290.


